Ladder Rigid Track Fall Arrest

Description

The Ladder Rigid Track Fall Arrest System connects the worker to the system via a rail trolley and automatically follows the user for hands-free climbing, and locks onto the rail in the event of a fall, allowing the user to regain their footing. The system provides maximum climbing safety for workers in virtually any place that climbing must be done. The rail attaches quickly and easily to any ladder, step, or climbing surface.

The Ladder Rigid Track System provides an innovative solution for vertical climbing that is easy-to-use, requires minimal maintenance and provides superior safety. Kits are available in anodized aluminum or stainless steel construction. The easy-climb fall arrest system offers hands-free fall protection that ultimately increases worker mobility, safety and productivity.

Can be installed on a multitude of applications such as towers, antennas, chimneys, stacks, scaffolds, support poles, wind generators, signs, water tanks, dams, silos, shipboard, ladders, and virtually any place that climbing must be done!

The ‘Full-body Harness’ is not included with the system kit and can be purchased as an optional accessory.

An ‘Extension Post’ is available for Roof Hatch compatibility and can also be purchased as an optional accessory under the tab ‘Accessories’. See ‘Extension Post‘ system page for details.

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FEATURES & BENEFITS

• Smooth, quiet trailing action along the rail – provides an easier, more comfortable climb.
• Automatic design – keeps both hands free for climbing.
• Roof Hatch Compatible – if the accessory ‘Extension Post’ is added. (See ‘Accessories’ tab to add this to your order)
• Integrated shock-absorbing mechanism – reduces force on the worker and system in the event of a fall.
• Increases worker safety by ensuring proper attachment.
• No requirement to lean back while climbing – reduces fatigue.
• Ergonomically designed for easy one-hand installation – increases productivity.
• Meets or exceeds ANSI Z359.16, OSHA 1910.29(i)

**CAUTION WARNING** This fall protection system is designed to ensure your safety when used correctly. To prevent serious injury or death, it is imperative that you strictly adhere to the manufacturer's instructions. Only operate this system if you have received proper training. In accordance with OSHA regulations, it is mandatory to involve a Qualified Person for the design and installation supervision of all fall arrest and restraint systems, including the product highlighted on this page. To access detailed instructions, please download the system manuals from the 'Downloads' tab on each product page. For any inquiries or clarifications, feel free to contact us. Your safety is our top priority!

What’s the difference between Anodized Aluminum and Non-Anodized Aluminum Rail ?

The anodic coating (anodizing) is very thin and provides very little corrosion resistance. What it does provide is a harder surface. Anodizing the rail takes out all the imperfections from the extrusion process and provides a harder surface that is scratch resistant. This makes the rail a lot ‘cleaner’ looking. Anodizing the rail is primarily for the aesthetic aspects of the product. The Non-Anodized Aluminum Rail works just as well as the anodized version, just unfinished. ← click picture to enlarge

System Kits

	Non-Anodized Aluminum system kit includes: Non-Anodized Aluminum climbing rails (with complete mounting hardware included) Aluminum climbing trolley for straight aluminum vertical climbing rail End Stop (1) Not included if removable extension included	Anodized Aluminum system kit includes: Aluminum climbing rails (with complete mounting hardware included) Aluminum climbing trolley for straight aluminum vertical climbing rail End Stop (1) Not included if removable extension included	Stainless Steel system kit includes: 316 Stainless Steel climbing rails (with complete mounting hardware included) Stainless Steel climbing trolley for straight stainless steel vertical climbing rail End Stop (1) Not included if removable extension included
	Optional Accessories: Aluminum removable extension, 54 inch (4′-6″) or Stainless Steel removable extension, 42″ (3′-10″) Full-body Harness with hip positioning D-rings and front center D-ring on belt (Universal Size Medium) For additional sizes and quantity, please purchase separately from the ‘Accessories’ tab.

System Components

	Vertical Rigid Rail Track – The vertical track extends to the full length of the ladder. Available in aluminum and stainless steel construction to accommodate your work environment. FHC-1-1100AR-NA – Non-Anodized aluminum climbing rail with mounting hardware FHC-11-1100-AR – Anodized aluminum climbing rail with mounting hardware FHC-1-1105-SS – 316 stainless steel climbing rail with mounting hardware
	Rail System Trolley – The trolley/sleeve moves freely and easily and locks immediately into the rail in the event of a fall. Trolley connects to waist D-ring and does not make contact with neck/chin area. FHC-2-1200A-AT – Aluminum climbing trolley for straight aluminum vertical climbing rail. Buy Individually → FHC-2-1224A-AT – Stainless Steel climbing trolley for straight stainless steel vertical climbing rail. Buy Individually → Please note that this rigid rail trolley accessory must be used in conjunction with the Ladder Rigid Track Fall Arrest System (FHC-LADRIGID-TRK) only.
	Rail Track Extension – The rigid track extension is a removable extension that may be used to access a permanent rail system/ladder from the top when a permanent extension is not possible or desirable. The extension is positioned into the existing permanent rail with a machined high-strength alignment bar and support channel. FHC-5-1501 – Aluminum removable extension, 54 inch (4′-6″). Buy Individually → FHC-5-1502B – Stainless Steel removable extension, 42″ (3′-10″). Buy Individually → The rigid track extension must be fully deployed so that user can safely access the roof.
	Full Body Harness w/ Front, Back & Side D-Rings (Universal Size Medium) [OPTIONAL] – EZ-Slide back D-ring provides easy, safe connection and keeps fallen worker vertical after any fall. Perfect-fit chest strap with easy to use pass-thru buckle, sewn in place to prevent user maladjustment. Spring-loaded friction buckles on shoulder straps for quick and easy adjustment that stays in place. Meets or exceeds all applicable fall-arrest systems standards including OSHA, ANSI and the stringent ANSI Z359. FHC-850B-TS – Harness with hip positioning D-rings and front center D-ring on belt. Buy Individually → For additional sizes such as XS, S, XXL, XXXL, access the link above.

Ladder Rigid Track System parts:

	Vertical Rigid Rail Track — Non-Anodized Aluminum, Anodized Aluminum, or Stainless Steel (all mounting hardware included)
	Trolley/Sleeve — For straight/curved vertical rigid track rails — Aluminum or Stainless Steel
	Removable Extension — Aluminum 54 inch (4′-6″) or Stainless Steel 42″ (3′-10″)

Types of Ladder Rungs

• Provide the A dimension for the Round and Square ladder rungs.
• Provide the A and B dimension for the Half-round, Rectangle/C-Channel, Angle Iron, Diamond & Superman ladder rungs.
• Provide ‘Rung Stepping Side‘ if Square rung is selected (Does the user step on the Flat side or the Diamond side of the square ladder rung?)
  • Flat Side
  • Diamond Side

Ladder Rung Spacing

• The Stainless Steel ladder rung spacing has a standard 12in on center spacing.
• If not, please provide us with this measurement.
• The reason we ask this information is because on the stainless steel ladder system, the rails require to be hole punched to match the rung spacing.

Ladder Rigid Track Fall Arrest system must meet the following ladder requirements:

• PERSONAL FALL ARREST SYSTEM COMPONENTS: CAI’s vertical rail system must be used with manufacturer’s approved components and subsystems. Other system components may be incompatible, which could directly affect the safety and reliability of the entire system. Personal fall arrest components used with this system must meet all applicable OSHA and ANSI requirements.
• PERSONAL FALL ARREST SYSTEM CONNECTORS: Connectors used in attaching to the vertical rail system (hooks, carabiners, etc.…) must support at least 5,000 lbs. Connectors and attachments must be compatible in size, shape, and strength. Non-compatible connectors may disengage. Only use locking connectors with this system.
• ANCHORAGE CONNECTORS: All connectors used in attaching the rail to the ladder must be compatible with the connection point on the system. The connection must be positive and capable of sustaining a 3,600 lb. load without failure.
• REMOVABLE EXTENSION: When the extension is installed on rigid track at the top of ladder that accesses a landing or platform, the extension should be extended a minimum of 3.5’ to a maximum of 4.5’ above the platform floor. This allows the climber to step unto the platform while still attached to the safety rail. This applies to both center and side mounted rail systems.
  • Operation: The user would climb up the ladder and rail system. Upon reaching the hatch cover, they would open the hatch. The removable extension is then inserted into the fixed rail and extends upwards through the hatch. The climber continues up the system until they reach the platform. The extension can be kept/stored below or above the hatch. Some type of tether should hold to the extension to keep it from dropping.
• The connecting subsystem between the harness and rail must limit fall arrest forces to 1,800 lbs. or less with an average force less than 1,350 lbs. or less.
• According to ANSI A14.3, the minimum width of the ladder must be 16 inches (406.4 mm) from inside rail to inside rail.
• For non-standard ladder rungs not shown on this product page, contact CAI Safety Systems at (951) 465-7386 or [email protected] for additional information and assistance.
• APPLICABLE STANDARDS: Meets or exceeds ANSI Z359.16, OSHA 1910.29(i) standards. Refer to the national standards including ANSI Z359.0, 1, 2 and 16, local, state, and federal including OSHA 1910.29(i) requirements for more information on personal fall arrest systems.

Please contact CAI Safety Systems at (951) 465-7386 or [email protected] for additional information and installation assistance.

If your response was “Non-Compliant” to any of the items below, your existing ladder may not be compliant or suitable to support a fall arrest system. In which case you may require to purchase an OSHA Compliant ladder with a Fall Arrest System at this link: Fixed Vertical Ladder & Ladder Cable Fall Arrest System