Aluminum Non-penetrating Guardrails

CAI Safety’s Aluminum Non-Penetrating Guardrail System provides the highest level of passive safety for membrane and built-up roof systems. The guardrail system features a plastic-coated steel weighted base that sits on top of the roofing membrane resulting in a completely freestanding system that is OSHA, Cal-OSHA, and WA-OSHA compliant. The Aluminum Non-Penetrating Guardrail base plates and posts are positioned a maximum of 8ft on center.

What components does this kit include ?

Kit Components: Base Plates with EPDM/Rubber Pads (choice of roof surface), Posts, Handrails, Kneerails, Rail Joints, End Caps, Handrail Braces, 5ft. Return Kits, Corner Kits (if chosen), Safety Gate (if chosen), Toeboards (if chosen)

NOTE: This product is currently not available for purchase online due to its complexity in configuration. Contact us for more detailed information about your application and requirements.

By providing some basic information, we can provide you with a custom quotation or more product information.
If you prefer to speak with a fall protection expert just call us at (951) 465-7386 x 303 or email us at [email protected]

Our Request Quote forms have been highly customized to help you provide system specific information about your fall protection requirements.

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System Description
Selections Explained
Correct Usage, Components & Specifications
Guardrails Vs Horizontal Lifelines
Install Video
Downloads
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Description

CAI Safety’s Aluminum Non-Penetrating Guardrail System provides the highest level of passive safety for membrane and built-up roof systems. The guardrail system features a plastic-coated steel weighted base that sits on top of the roofing membrane resulting in a completely freestanding system that is OSHA, Cal-OSHA, and WA-OSHA compliant. The Aluminum Non-Penetrating Guardrail base plates and posts are positioned a maximum of 8ft on center. This system is sold in kit form to ensure all components are included for seamless installation.

The Non-Penetrating Modular Guardrail System is an industry leader in fall protection on dangerous work sites. Its clean aesthetic appeal and modular nature allow for endless configurations. With this guardrail system, you can ensure maximum safety and stability with a robotically welded rail system that can endure any weather.

OSHA COMPLIANCE: This guardrail system meets Federal OSHA requirements and has a maximum spacing between uprights/stanchions of 8 feet on center (96 inches or 2.44 meters).
CAL/OSHA COMPLIANCE: This guardrail system is installed in California and meets Cal/OSHA requirements and has a maximum spacing between uprights/stanchions of 5 feet on center (60 inches or 1.52 meters).

FEATURES & BENEFITS

Easy to Install: Each guardrail system is complete with all of the components necessary for installation, and the lightweight aluminum pieces are easy to cut.
Cost Effective: Eliminates the cost of steel.
Sturdy Design: Each aluminum component is robotically welded to give you excellent durability and the perfect protective finish.
OSHA, Cal-OSHA, and WA-OSHA Compliant: The Aluminum Non-penetrating Guardrail system is designed and manufactured to meet and exceed safety regulations as applicable.
Modular system: Each kit can be customized for color, size and fit.
Appearance: The sleek aluminum rails can be made in custom colors that match your building’s façade.
Minimum lead time: With CAI Safety’s tight turnaround times, you can receive your system in just a few business days.
Easy delivery: The lightweight aluminum nature makes it easy to ship and handle so you can put it to use as soon as possible.

**CAUTION WARNING** This is a fall protection system. The system must be used in strict conformance with the manufacturer's instructions. Failure to do so may result in serious injury or death. You can download the system manuals from the 'Downloads' tab. You are also encouraged to contact us in case of any questions.

Below is only an excerpt of the requirements for use. Please refer to the Manufacturer’s User & Instruction Manual in the ‘Downloads’ tab to find full and complete information about the Aluminum Non-penetrating Guardrail system.

STEP 1 – TYPE OF ROOF SURFACE


Concrete Deck	Metal Deck	Wood Deck

STEP 2 – TOTAL LENGTH OF SYSTEM (in ft.)

Aluminum Fixed Mounted Guardrails - 90 Degree Corners

Total Length of System (in ft.)
This is the total span of your system from start to end. Minimum system length is 8 ft.

STEP 3	STEP 4	STEP 5

Corners To bend the guardrail system at a 90-degree angle or any other angle (restrictions apply) If no selection is made, a Corner Kit* will not be included.*	Open Ends (Freestanding) Also known as ‘Finishing Kit’. Number of open ends that require a 90-degree return kit. (1) Kit covers One end. If no selection is made, finishing kits will not be included, the system will not be compliant.	Safety Gate The safety gate (27″ x 23″) fitted between two uprights and used as an access door. Can be cut in field to adjust required width. If no selection is made, safety gate and additional uprights will not be included.

STEP 6

Toeboards
Toeboards are necessary when there is no parapet on the roof. This is optional

Below is only an excerpt and comparison of the requirements for use. Please refer to the Manufacturer’s User & Instruction Manual in the ‘Downloads’ tab to find full and complete information about the Aluminum Non-penetrating Guardrail system.

	Cal-OSHA Regulations	WA-OSHA Regulations	Federal OSHA Regulations
Maximum Post Spacing	8ft.	8ft.	10ft.
Maximum Wind Speed	110 mph. Wind exposure category C. Loads in accordance with Cal-OSHA are 20 lbs/ft.	110 mph. Wind exposure category C. Loads in accordance with WA-OSHA are 20 lbs/ft.	105 mph. Wind exposure category C.
Wind-Load Return Required?	every 32ft. required	every 32ft. required	No
End Return Rails (Finishing Kits)	5ft. Returns required	5ft. Returns required	5ft. Returns Required
Roof Parapet Required?	** Yes	** Yes	** Yes
Maximum Roof Pitch or Slope	1.5/12 or 7.13°	1.5/12 or 7.13°	1.5/12 or 7.13°
EPDM Base Required?	Required (Included with Base)	Required (Included with Base)	Required (Included with Base)
Compliance Codes	Cal-OSHA Title 9, 1620 and 3209	WA-OSHA WAC 296-24-75011	OSHA 1910.29 and 1926.502
	**** Roof Parapet Required:** Parapets on all rooftop edges are required by OSHA, if you are installing this system for rooftop edge fall prevention. This is intended to avoid slippage of the system under any circumstances.

CORRECT USAGE (!! IMPORTANT !!)

Federal OSHA COMPLIANCE: This guardrail system requires to meet a force of at least 200 pounds (890 N), and has a maximum spacing between uprights/stanchions of 10 feet on center (120 inches or 3.04 meters). OSHA 1910.29 and 1926.502.
Cal-OSHA / WA-OSHA COMPLIANCE: This guardrail system if installed in the state of California or Washington, requires a maximum spacing between uprights/stanchions of 8 feet on center (96 inches or 2.44 meters). Cal-OSHA Title 9, 1620 and 3209. WA-OSHA WAC 296-24-75011.
Finish: All aluminum sections are supplied mill finish as standard. Safety Yellow option in stock for an upcharge. Contact us.
Finishing Kit (required for open ends): A 90 degree return kit is required at the start and stop of any Non-penetrating freestanding guardrail system regardless of length. This is typically 5ft in length. This geometry ensures the system meets the loads required per OSHA.
Wall Mounts: To attach your guardrail system ends to a Wall, Wall mounts are available.
- Please send us a Request or call us at (951) 465-7386.

COMPONENTS

Includes:

Weighted Base Plate
Post for Bracket Mount Base Plate
Handrail – 10′ / Kneerail – 10′ (3 meters)
Corner Mounts
Handrail brace
Other supported hardware included

MATERIAL & PERFORMANCE SPECIFICATIONS

* Weighted Base	Top Rail	2″ extruded 6005-T5 aluminum profiled tube. 0.75 lbs./ft.
	Mid Rail	1-5/8″ extruded 6005-T5 aluminum profiled tube. 0.40 lbs./ft.
	Splice Joins	Profiled extruded aluminum
	Post	2-¼” x 1-½” x 1/8″ extruded 6005-T5 rectangular tube. 2.70 lbs.
	Toe-Board	4-¼” x 1″ x 3/32″ extruded 6005-T5 aluminum channel. 0.70 lbs./ft.
	* Weighted Base	23.5″ x 23.5″ x 5/8″ plastic coated steel base 96 lbs.
	Hardware	All stainless steel
	Corner Elbows	Die cast aluminum. Top rail corner – 0.8 lbs. Mid rail corner – 0.42 lbs.
	End Caps	Plastic caps
	Roof Protective Pads	24″ x 24″ x 5/32″ Recycled rubber

If you are trying to decide between a Horizontal Lifeline System on your roof versus a Fixed Guardrail System, consider the following:

	Non-penetrating Guardrails	Horizontal Lifeline & Anchors
An Engineer must verify that your building structure can support the fall protection loads.	REQUIRED	REQUIRED
Roof penetration and sealing to accommodate anchors.	REQUIRED	REQUIRED
Installation by a certified installer of horizontal lifelines.	NOT REQUIRED	REQUIRED
Training all employees who use the horizontal lifeline system.	NOT REQUIRED	REQUIRED
Annual inspections required on all fall arrest systems (semi-annual if in California).	NOT REQUIRED	REQUIRED

Non-penetrating Guardrail Systems have many advantages over horizontal lifelines. There are exceptions and we will be glad to discuss them with you.