Counterweight Horizontal Lifeline

When accessing a large span the Portable Counterweight Horizontal Lifeline system equipped with a track and trolley keeps the anchor point directly above the user for safety by reducing the possibility of a swing fall. Ideal for hopper and grain car, aircraft, and truck applications. NOW IN COLOR GREEN.

[REQUIRED FOR THIS SYSTEM TO FUNCTION IF YOU DON’T ALREADY OWN ONE]
These devices are mounted onto the trolley of the horizontal rail of the system, protecting the user on the work platform

OPTIONAL: Get peace of mind with a CAI Safety Systems technician providing one day of system assembly and fall protection training. By having a manufacturer trained technician perform the initial set up and training, you can be confident that system will function correctly and be used in a safe manner. Pricing for CAI-8500001 applies to a single system, contact CAISS for pricing on multiple systems. This price includes travel costs within the Continental USA. See ‘Assembly & Training‘ tab below to learn more about this package.

SKU: CSS-COUNTERWGT-1 Category: Tag:
Availability: CAISS does not ship this product outside the continental USA (Canada, Mexico, Europe, etc.) Learn more ...

Description

The Portable Counterweight Horizontal Lifeline System is equipped with a rigid rail track, counterweight anchors, and trolleys. The system can be positioned close to the application using a forklift. Ideal for hopper and grain car, aircraft, and truck applications. NOW IN COLOR GREEN.

The counterweighted system is designed as a portable solution to provide an overhead anchor point for multiple users while working at heights. These systems are designed to be counterbalanced by concrete or other means, allowing for close positioning to the work surface without obstructing the equipment being accessed. This system is ANSI and OSHA compliant.

NOTE: Counterweights are not provided with this system. Guidelines to use counterweights have been provided in the product manual (available in ‘Downloads’ tab of this product page).

NOTE: Full-body Harnesses are not included with this system. Please purchase harnesses separately by visiting the ‘Accessories’ tab on this product page.


FEATURES & BENEFITS

VERSATILE
Versatile solution such as this one can be used for outdoor or indoor fall protection needs. The Rigid track should be positioned directly over work area for maximum coverage.

PORTABLE
By using a forklift you can position the unit by utilizing the front and side forklift pockets.

FALL PROTECTION CAPABILITY
This system is rated for two users in fall arrest mode. The system includes a Horizontal Rail Assembly with Trolleys that ride in Track Rails to any position along the Rail Assembly.

ECONOMICAL
Counterweight Concrete Blocks provide the required support as an innovative and cost effective alternative to constructing expensive foundations.

DURABLE
CAI’s portable counterweight horizontal lifeline system is designed for outdoor industrial use with heavy duty steel base, grade 8 hardware and an all-aluminum rigid track.

CUSTOM DESIGN
Customer specified counterweight options offer industry solutions at every corner. Our custom design team is always available to meet your unique and specific fall protection needs. Onsite assembly, certification and training are available upon request.

SPECIFICATIONS

  • 22 ft. (6.7m) anchor height
  • Base to add your own concrete/weight
  • Superior counterbalance range
  • Rugged yet lightweight construction
  • Corrosion resistance hardware
  • Heavy duty leveling jacks and built-in slope indicators
  • Counterweight required (Min. 6,800 lbs. (3084.4 kg)
  • System rated for 2 persons up to 310 lbs. (141 kg) each
  • PFAS – Full Body Harness & Self-Retracting Device (SRD) with a 900 lb (4 kN) Maximum Arresting Force.

**CAUTION WARNING** This fall protection system is designed to ensure your safety when used correctly. To prevent serious injury or death, it is imperative that you strictly adhere to the manufacturer's instructions. Only operate this system if you have received proper training. In accordance with OSHA regulations, it is mandatory to involve a Qualified Person for the design and installation supervision of all fall arrest and restraint systems, including the product highlighted on this page. To access detailed instructions, please download the system manuals from the 'Downloads' tab on each product page. For any inquiries or clarifications, feel free to contact us. Your safety is our top priority!

Counterweight Required – Min. 6,800 lbs (3084.4 kg). Recommended two 4000 psi (27.6 Mpa) concrete blocks, 2’x2’x6’ (60cm x 60cm x 182cm)

Portable Counterweight Horizontal Lifeline

Item # (SKU) Description SRL’s (2x) Concrete Weights Weight (lbs)
CSS-8560024 Counterweighted system (GREEN) with 22 ft. (6.71m) anchor height and 38 ft. (11.6m) Pit rail, concrete weights not included No No 4,480
CSS-8560025 Counterweighted system (GREEN) with 22 ft. (6.71m) anchor height and 32 ft. (9.75m) Pit rail, concrete weights not included No No 4,420
CSS-8517761 Counterweighted system (GREEN) with 22 ft. (6.71m) anchor height and 32 ft. (9.8m) Pit rail, concrete weights included No Yes 11,420
CSS-8517762 Counterweighted system (GREEN) with 22 ft. (6.71m) anchor height and 42 ft. (12.8m) Pit rail, concrete weights not included No No 4,570
CSS-8517763 Counterweighted system (GREEN) with 22 ft. (6.71m) anchor height and 42 ft. (12.8m) Pit rail, concrete weights included No Yes 11,570

CAISS Onsite Assembly & Training (CSS-8500001):

Get peace of mind with a CAI Safety Systems technician providing one day of system assembly and fall protection training. By having the manufacturer of the system perform the initial set up and training, you can be confident that system will function correctly and be used in a safe manner. Pricing for CAI-8500001 applies to a single system, contact CAISS for pricing on multiple systems.

Counterweight & Freestanding Single Anchor To complete an On-site Assembly & Fall Protection Training session, the following is to help all parties understand the responsibilities for a successful project implementation. Please take a moment to carefully review:

  1. CAI Safety Systems (CAISS) will help facilitate your order with the manufacturer who will design, manufacture, and ship product on the sales order, and as per the signed approval drawings specifications for the system(s).
  2. CAISS will provide one certified technician to assist with assembly/set-up of the Flexiguard System that has been ordered.
  3. CAISS will provide product training. This will include safe product use, product maintenance, and inspection of equipment.
  4. CAISS will provide basic tools required for assembly purposes during the initial visit for assembly/set-up. In addition, Partial Tools may be shipped as required by CAISS with the products to use to assist in assembly of systems.
  5. The manufacturer will provide all technical user’s manuals. All manuals will be in the English language.
  6. CAISS will coordinate and communicate ship dates to dealer, as well as assembly/set-up dates that are available.

Scheduling:

  • Our technician will be on-site for no more than 2 days.
  • Our technician can be onsite for a maximum of 8 hours.
  • The service is required to be scheduled on a weekday from 7am to 3pm.
  • Service scheduling required a 3-week advance appointment.
  • The 'CAISS Onsite Assembly & Training – CAI-8500001' is inclusive of travel costs within the Continental USA.

End User Responsibilities:

  1. Permanent installed bases such as floor mounts/flush mounts that require fixing to existing structure will be the responsibility of the end user to review the area of installation, consult with a Qualified person, confirm the structure is capable of supporting the loads of the system, source proper fasteners based on analysis, and install the bases prior to our technicians arrival.
  2. End User to establish site clearance for our technicians and all assembly personnel.
  3. End User to provide sufficient and safe work area site for completing the assembly/set-up.
  4. End User to provide any required work permits to complete the assembly/set-up if required.
  5. End User to provide helper for operations with overhead crane and assembly of unit.
  6. End user is responsible to arrange local transportation of all products from the shipping destination to end user’s install location, unless otherwise arranged by CAISS.
  7. End user is responsible to dispose of crating materials and/or packing materials as part of shipment unless otherwise specified.
  8.  At the end of assembly/set-up, end user is responsible in arranging all personnel involved for system training session.
  9. End user to arrange for delivery of required ground support to complete assembly/set-up:
    • Forklift truck capable of lifting to a height of 22’ and or an overhead crane if available.
    • Scissor lift/JLG Man lift

Contact Us:  Please feel free to contact us CAI Safety Systems with any questions and or concerns at (951) 465-7386 or email us at [email protected].

By providing some basic information, we can provide you with a custom quotation or more product information.
If you prefer to speak with a fall protection expert just call us at (951) 465-7386 x 303 or email us at [email protected]

These application and system specific forms are highly customized to help you provide system specific information about your fall protection requirements.